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Virgin Orbit uses high tech for low-cost rockets

Virgin Orbit’s Scott Macklin leads a tour of the company’s production facility in Long Beach, Calif. A full-size schematic of the LauncherOne rocket’s upper stage is painted on the floor. (GeekWire Photo / Chelsey Ballarte)

LONG BEACH, Calif. — Virgin Orbit aims to blaze a trail on the final frontier, but in order to do that, it has had to push into new frontiers on the factory floor.

Case in point: The Lasertec 4300 3D additive-subtractive hybrid machine that’s turning out rocket parts at Virgin Orbit’s 180,000-square-foot manufacturing facility here in Long Beach.

Like a 3-D printer, the room-sized machine builds up a component from the ground up, using laser light to fuse metal powder into each layer. But along each step of the way, the part is fine-tuned by shaving off the excess bits.

“It is literally the first of its kind in operation with a commercial company,” Andrew Duggleby, a manufacturing manager at Virgin Orbit, said as he worked on the combustion chamber for one of Virgin Orbit’s Newton rocket engines.

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By Alan Boyle

Mastermind of Cosmic Log, contributor to GeekWire and Universe Today, author of "The Case for Pluto: How a Little Planet Made a Big Difference," past president of the Council for the Advancement of Science Writing.

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