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MagniX shows off its future hybrid electric airplane

The airplane that Everett, Wash.-based magniX will use to test its hybrid electric propulsion system for a $74.3 million NASA demonstration project is ready to go on the outside, and it’ll soon be ready on the inside as well.

Today magniX and its partners unveiled the De Havilland Dash 7 plane at Seattle’s Boeing Field in preparation for its conversion for NASA’s Electrified Powertrain Flight Demonstration project, or EPFD. The aircraft now bears the logos of magniX, NASA and Air Tindi, the Canadian regional carrier from which the Dash 7 was acquired.

“There’s a lot of work left to be done, but when you see the airplane, and you see the great livery and what’s behind it, it allows you to think about all of the really important work, all of the really hard work that’s gone on,” said Bob Pearce, NASA’s associate administrator for the Aeronautics Research Mission Directorate.

The plane has already gone through baseline flight tests with its four standard Pratt & Whitney PT6A turbine engines — operating from Moses Lake, Wash., with technical assistance from Seattle-based AeroTEC. Meanwhile, magniX’s 650-watt electric motor has been tested at NASA’s Neil Armstrong Test Facility in Ohio under conditions that simulate altitudes of up to 27,500 feet.

Now the project timeline calls for replacing two of the PT6A engines with magni650 electric motors, one at a time, and installing magniX’s 450-kWh Samson battery packs. Flight tests with the hybrid electric system are due to begin in 2026.

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This self-confessed nerd is pioneering electric aviation

When Riona Armesmith moved from Britain to the Seattle area two and a half years ago to become chief technology officer for magniX, a company that’s pioneering electric aviation, she had to take a leap of faith.

Armesmith was leaving one of the world’s best-known manufacturing companies, Rolls-Royce, where she was head of programs for aviation futures. She would be joining a privately held company that builds electric propulsion systems for aircraft that won’t go into commercial service until the mid-2020s. And she’d be bringing her family along for an adventure in a whole new world.

“To move halfway across the world, for me, it was easy,” she says. “For my family, it was harder.”

MagniX and its technical team are facing daunting challenges, ranging from working around the limitations of battery technology to running a gauntlet of regulatory requirements. But Armesmith is unfazed. It’s a technological frontier that’s tailor-made for uncommon thinkers.

“There are many of us that moved here for this job because of the technology, because of what magniX is doing, and because we’ve flown five different aircraft in three years,” she says. “The opportunity to see what you’re doing fly in such a short amount of time — that opportunity is so rare in this industry.”

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Airlines join Boeing’s team to work on eco-friendly plane

Boeing and NASA say they’ll collaborate with Seattle-based Alaska Airlines and four other major airlines on the Sustainable Flight Demonstrator project, which aims to put Boeing’s innovative X-66 braced-wing aircraft design through flight tests in the 2028-2029 time frame.

The X-66A makes use of a concept known as the Transonic Truss-Braced Wing, or TTBW, which features ultra-long, ultra-thin, drag-reducing wings that are stabilized by diagonal struts.

The demonstrator aircraft will also incorporate parallel advancements in propulsion systems, materials and system architecture. When all those factors are combined, the single-aisle X-66A should reduce fuel requirements and carbon emissions by up to 30% relative to today’s domestic airplane fleet.

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Hydrogen-powered plane aces its first flight

A prototype aircraft with a hydrogen-fueled powertrain successfully completed an initial 15-minute flight today at Grant County International Airport in Moses Lake, Wash., marking a significant step for zero-emission aviation.

Los Angeles-based Universal Hydrogen had the 40-passenger De Havilland Dash 8-300 turboprop converted to use hydrogen to power an electric propulsion system mounted on the plane’s right wing. The system incorporates a fuel cell built by Plug Power and a megawatt-class motor built by Everett, Wash.-based MagniX. Seattle-based AeroTEC assisted with the engineering for the conversion.

The engine on the left side was left unconverted to serve as a backup in case the hydrogen-based system encountered problems.

Universal Hydrogen and its partners worked in Moses Lake for months to get the plane — nicknamed Lightning McClean — ready for today’s first aerial tryout, conducted under the conditions of an experimental airworthiness certificate from the Federal Aviation Administration.

The flight began at 8:41 a.m. PT and reached a maximum altitude of 3,500 feet. “We were able to throttle back the fossil-fuel turbine engine to demonstrate cruise principally on hydrogen power,” test pilot Alex Kroll said in a news release. “The airplane handled beautifully, and the noise and vibrations from the fuel cell powertrain are significantly lower than from the conventional turbine engine.”

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Hydrogen-fueled plane wins FAA flight clearance

Universal Hydrogen says its hydrogen-fueled test aircraft has won a key certification from regulators and has completed its first taxi tests at Grant County International Airport in Moses Lake, Wash.

Those two developments bring the California-based company closer to the first flight of its modified De Havilland Dash 8-300 aircraft, nicknamed “Lightning McClean.” The plane’s right engine has been replaced with a hydrogen fuel cell powertrain, featuring an electric motor built by Everett, Wash.-based MagniX.

Seattle-based AeroTEC is handling the engineering work for the conversion, while New York-based Plug Power is providing the fuel cells. The Pratt & Whitney engine on the left side of the plane has been kept intact as a backup for flight tests.

Lightning McClean won a special airworthiness certificate in the experimental category from the Federal Aviation Administration — which is a prerequisite for flight testing. Universal Hydrogen hasn’t provided a development timeline, but the first flight could come within the next few months if ground testing goes well.

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Hydrogen-powered airplane revs up for flight tests

Is hydrogen the green aviation fuel of the future? An industry team led by California-based Universal Hydrogen is testing out that proposition amid the scrublands of central Washington state.

Universal Hydrogen is readying its converted De Havilland Dash 8-300 turboprop plane for initial flight tests later this year at Grant County International Airport in Moses Lake, Wash., with an assist from Washington state partners including Seattle-based AeroTEC and Everett-based MagniX.

Last week, Universal Hydrogen announced that it spun up the propeller on the plane’s MagniX-built electric motor powered completely by hydrogen fuel for the first time. This week, “Lightning McClean” is set to start ground testing in earnest.

“We’ll run the powertrain on the ground with the aircraft static … up to maximum power,” Mark Cousin, Universal Hydrogen’s chief technology officer, told me. “Once we’re happy with the behavior of the system, we will then move into taxi testing and the buildup to flight.”

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MagniX adds hydrogen to its carbon-free aviation menu

MagniX has been working on electric propulsion systems for years, but now the Everett, Wash.-based venture is adding hydrogen fuel cells to its power repertoire for carbon-free flight.

The expansion plan follows up on MagniX’s partnership with Universal Hydrogen, announced two years ago, and on last month’s initial flight test of an all-electric Eviation airplane equipped with MagniX’s 650-kilowatt motors.

Last year, MagniX and Universal Hydrogen said they’d work with Plug Power and AeroTEC to create a Hydrogen Aviation Test and Service Center at Grant County International Airport in Moses Lake, Wash., where the Eviation flight test took place.

Today MagniX said it would start developing hydrogen fuel cells to complement its battery electric and hybrid electric propulsion systems.

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Brazilian airplane maker plugs into electric revolution

Everett, Wash.-based MagniX is partnering with the Brazilian aircraft manufacturer Desaer to develop a hybrid-electric version of Desaer’s ATL-100 regional aircraft.

The ATL-100H will make use of two Magni350 electric propulsion units as well as two gas-fueled turboprop engines. MagniX says the configuration is designed to save 25% to 40% of fuel, depending on the range of operation.

“The implications of creating the hybrid electric ATL-100H are far-reaching, and will have a positive impact on environmental sustainability and the aircraft’s operational flexibility in the Brazil region,” Simon Roads, head of sales at MagniX, said today in a news release.

Desaer plans to start flying its gas-fueled ATL-100 prototype in 2023, with the first deliveries expected by 2026. The passenger version of the airplane is designed to seat 19. The hybrid-electric version of the plane is expected to come out after the gas-fueled version, presumably with the same specifications.

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Electric aviation executive leaves MagniX and Eviation

Roei Ganzarski, the former Boeing manager who went on to give a boost to all-electric aviation, is leaving his executive posts at Everett, Wash.-based MagniX and at Eviation Aircraft, an electric-airplane manufacturer with offices in Arlington, Wash.

Ganzarski was the CEO of MagniX, which focuses on building electric propulsion systems for aircraft. He was the executive chairman of Eviation, which is getting ready for test flights of its all-electric Alice airplane. Both ventures are owned by the Singapore-based Clermont Group, and Eviation’s Alice aircraft is designed to use MagniX’s propulsion system.

Ganzarski announced his double departure “with a heavy heart” last week, in a LinkedIn post that laid out a list of the companies’ recent achievements — including development deals with B.C.-based Harbour Air and other companies as well as a $74.3 million NASA contract to develop an electric demonstrator aircraft.

“I have no doubt that the future of aviation is electric,” he wrote. “It has to be for the sake of our children and grandchildren. It is no longer a question of if, but only when and who. I leave MagniX and Eviation positioned to continue their leadership in this field.”

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NASA boosts electric aviation efforts at MagniX and GE

Everett, Wash.-based MagniX will be getting $74.3 million from NASA over the next five years to demonstrate electric propulsion technologies for aircraft.

The fixed-price / cost-share award is being made through NASA’s Electric Powertrain Flight Demonstration program, or EPFD, which aims to introduce electric powertrain technologies to U.S. aviation fleets no later than 2035.

Another company, Cincinnati-based GE Aviation, is being awarded $179 million through the same program.

“This award from NASA is a testament to the fantastic work being done every day by the team at MagniX,” Roei Ganzarski, MagniX’s CEO, told GeekWire in an email. “This program will enable the next-generation commercial aircraft. We are proud to be in the same cohort with a great company like GE.”