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Aerojet Rocketdyne wins $67M award for Orion thrusters

Aerojet Rocketdyne says it’s received a $67 million contract award from Lockheed Martin to provide propulsion systems for the Orion spacecraft that’ll carry astronauts to the moon during three missions planned for the 2030s.

The contract option for NASA’s Artemis 6, 7 and 8 missions follows up on Aerojet’s work on earlier missions in the Artemis program — including the uncrewed Artemis 1 mission that flew around the moon last year, and the history-making Artemis 3 mission that’s due to put a crew on the lunar surface in the mid-2020s.

“We’re proud to be part of a team that has demonstrated the ability to safely and efficiently carry astronauts on future Artemis missions, effectively ushering in an exciting new generation of human spaceflight,” Aerojet Rocketdyne CEO and President Eileen Drake said today in a news release.

Aerojet says the contract will be managed and performed out of the company’s facility in Redmond, Wash. Work will also be conducted at Aerojet facilities in Alabama and Virginia.

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Nuclear deep-space probe gets a new boost from NASA

Seattle-based USNC-Tech has gotten the green light from NASA to continue development of a rapid-response spacecraft that would use a nuclear-powered propulsion system for deep-space exploration.

The company’s proposed Nyx mission is one of six projects receiving Phase II grants from the NASA Innovative Advanced Concepts program, or NIAC. Each grant provides up to $600,000 of support over the course of two years to follow up on Phase I NIAC projects.

USNC-Tech, the advanced-technology arm of Ultra Safe Nuclear Corp., has been working on a next-generation radioisotope thermoelectric generator known as EmberCore. RTGs are basically batteries powered by the decay of radioactive material. They’ve been used for decades for missions ranging from Apollo moonshots to Mars rover treks and deep-space odysseys. EmberCore promises to provide 10 times as much electrical power as the current generation of RTGs.

For the Nyx mission, USNC-Tech envisions adapting EmberCore for an electric propulsion system that could propel a spacecraft to extremely high speeds. “The spacecraft architecture is capable of incredible delta-V on the order of 50-100 km/s,” USNC-Tech’s Christopher Morrison says in the company’s proposal. That would translate to 110,000 to 220,000 mph.

Such spacecraft could theoretically catch up with mysterious interstellar objects like ‘Oumuamua, which zoomed through our solar system in 2017. Other potential missions include detection of objects in the far-flung Kuiper Beltparallax microlensing to look for free-floating planets, and fast trips beyond the solar system’s zodiacal glow.

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How power plays could open new frontiers in space

As more and more hardware goes into Earth orbit, and eventually to the moon and Mars, where will the power to run all those machines come from?

That’s one of the questions under consideration at a State of the Space Industrial Base workshop that’s being conducted this week at Seattle’s Museum of Flight.

The workshop, hosted by Space Northwest, is bringing together government, academic and commercial leaders to assess the state of advanced power and propulsion for space missions, as well as the outlook for a Department of Defense initiative known as Hybrid Space Architecture.

Input from the workshop will be combined with insights gained at two other workshops in Florida and New Mexico to help the Pentagon’s Defense Innovation Unit produce its annual report about the space industry’s potential contributions to sustaining America’s leadership on the final frontier.

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NASA and DARPA team up on nuclear rocket program

The Defense Advanced Research Projects Agency has taken on NASA as a partner for a project aimed at demonstrating a nuclear-powered rocket that could someday send astronauts to Mars.

DARPA had already been working with commercial partners — including Blue Origin, the space venture created by Amazon founder Jeff Bezos, as well as Seattle-based Ultra Safe Nuclear Technologies, or USNC-Tech — on the Demonstration Rocket for Agile Cislunar Operations program, also known as DRACO. USNC-Tech supported Blue Origin plus another team led by Lockheed Martin during an initial round of DRACO design work.

Now DARPA and NASA will be working together on the next two rounds of the DRACO program, which call for a commercial contractor to design and then build a rocket capable of carrying a General Atomics fission reactor safely into space for testing. The current plan envisions an in-space demonstration in fiscal year 2027.

“With the help of this new technology, astronauts could journey to and from deep space faster than ever – a major capability to prepare for crewed missions to Mars,” NASA Administrator Bill Nelson said today in a news release.

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Nuclear power in space? Pentagon boosts two projects

Two Seattle companies have won Pentagon contracts to develop nuclear-powered prototypes for space applications, with orbital demonstrations set for 2027.

The Defense Innovation Unit says Ultra Safe Nuclear Technologies has been tasked with demonstrating a chargeable, encapsulated nuclear radioisotope battery called EmberCore for propulsion and power applications in space.

Plutonium-powered radioisotope batteries have been in use for decades, going back to the Apollo era. For example, NASA’s Perseverance and Curiosity rovers are relying on such batteries to provide the heat and electricity for their operations on Mars.

EmberCore would provide 10 times as much power as those batteries, producing more than 1 million kilowatt-hours of energy using just a few pounds of fuel.

Another Seattle-based venture, Avalanche Energy, will receive backing from the Defense Innovation Unit to continue development of a compact fusion device known as Orbitron. The device, which is about the size of a lunchbox, would use electrostatic fields to trap ions in conjunction with a magnetron electron confinement system.

The resulting fusion reaction would produce energetic particles for generating either heat or electricity, which can power a high-efficiency propulsion system.

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Federal funding goes to nuclear propulsion systems

Seattle-based Ultra Safe Nuclear Technologies and its partners are among three teams winning $5 million contracts from NASA and the Department of Energy to develop reactor designs for space-based nuclear thermal propulsion systems.

USNC-Tech’s partners include its parent company, Ultra Safe Nuclear Corp., and Amazon founder Jeff Bezos’ Blue Origin space venture — as well as General Electric Hitachi Nuclear Energy, General Electric Research, Framatome and Materion.

The team will work under the direction of the DOE’s Idaho National Laboratory on a concept known as the Power Adjusted Demonstration Mars Engine, or PADME.

Another contract went to Virginia-based BWX Technologies for a reactor design that it will develop in cooperation with Lockheed Martin. General Atomics Electromagnetic Systems of San Diego received the third contract, and will partner with X-energy and Aerojet Rocketdyne.

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Space nuclear power is nearing critical mass

The idea of putting nukes in space may sound like a national security nightmare, but the right kind of nukes are likely to be a must-have for long-term space exploration.

At least that’s the way a panel of experts at the intersection of the space industry and the nuclear industry described the state of things this week during the American Nuclear Society’s virtual annual meeting.

“In order to do significant activity in space, you need power. And in order to get that power … it’s complicated,” said Paolo Venneri, CEO of a Seattle-based nuclear power venture called USNC-Tech.

Even if you build a hydrogen fuel production plant on the moon, or a methane production plant on Mars, the power to run those plants has to come from somewhere. And studies suggest that solar power alone won’t be enough.

“The sun, it’s great, but only within a certain region of the solar system,” Venneri said. “And so if you want to have sustained high-power applications, you need a nuclear power system.”

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Cosmic Space

President Trump boosts nuclear power in space

In what’s likely to be one of the last space policy initiatives of his administration, President Donald Trump today issued a directive that lays out a roadmap for nuclear power applications beyond Earth.

Space Policy Directive 6 calls on NASA and other federal agencies to advance the development of in-space nuclear propulsion systems as well as a nuclear fission power system on the moon.

“Space nuclear power and propulsion is a fundamentally enabling technology for American deep space missions to Mars and beyond,” Scott Pace, the executive secretary of the National Space Council, said in a White House news release. “The United States intends to remain the leader among spacefaring nations, applying nuclear power technology safely, securely and sustainably in space.”

Space-based nuclear power isn’t exactly a new idea: NASA and the Atomic Energy Commission considered thermal nuclear propulsion – a concept that would have involved heating up propellants with a nuclear reactor – way back in the 1970s as part of Project NERVA.

A different kind of nuclear power, which relies on using the heat from radioactive decay to generate electricity, has been used to power space hardware ranging from Apollo lunar surface experiments to the Curiosity rover on Mars. (NASA’s Perseverance rover, which is due to land on Mars in February, also has a radioisotope power system.)

NASA once considered putting a nuclear electric propulsion system on a spacecraft known as the Jupiter Icy Moons Orbiter, but that mission was canceled in 2005. Now there’s renewed interest in missions that require more power than can be generated by solar arrays – and that’s reviving interest in nuclear power for space applications.

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Cosmic Space

Nuclear power on the moon? It could happen by 2028

Nuclear energy has played a role in lunar exploration since the golden days of the Apollo moon program, when radioisotope power systems provided the wattage for scientific experiments.

Today such systems continue to power interplanetary spacecraft, ranging from the decades-old Voyager probes in interstellar space to the Perseverance rover that’s on its way to Mars. And now the U.S. Department of Energy and NASA are kicking things up a notch.

Tracey Bishop, deputy assistant secretary for nuclear infrastructure programs at the Department of Energy’s Nuclear Energy Office, provided a preview today during a virtual roundtable discussion focusing on the department’s role in space exploration.

“This summer the department, along with NASA, has initiated an activity to look at doing a demonstration for fission surface power systems on the moon in the 2027, 2028 time frame, ” Bishop said.

She said potential partners from the nuclear power industry as well as the aerospace industry showed up for a “very engaging Industry Day” last month. “We’re looking forward to issuing a request for proposals from industry sometime this fall,” Bishop said.

The lunar demonstration project would follow up on the research conducted as part of the NASA-DOE Kilopower program, which successfully demonstrated a small-scale nuclear power system in Nevada a couple of years ago.

And that’s not all: The National Nuclear Security Administration, a semi-autonomous agency within DOE, is working with the Pentagon’s Defense Advanced Research Projects Agency on a road map for developing nuclear thermal propulsion systems.

“What DARPA is trying to do is, they’re trying to have a demonstrator that will fly in the 2025 time frame,” said Kevin Greenaugh, assistant deputy administrator for strategic partnership programs.

It’s early in the process, but federal officials eventually plan to turn to industry experts for help in designing what basically would be a nuclear rocket engine, Greenaugh said.

The project — known as the Demonstration Rocket for Agile Cislunar Operations, or DRACO — would use nuclear power to heat rocket propellants to temperatures high enough to produce thrust. Such a system would be two to five times more efficient than conventional chemical propulsion, resulting in huge time savings for missions ranging from repositioning satellites to sending astronauts to Mars.

NASA and the Atomic Energy Commission tried to get a nuclear rocket called NERVA off the ground back in the 1960s.

“We did enough to understand what it was going to take, what the technical challenges are, and the fact that these [technologies] really are enabling for doing things such as certainly sending crews to Mars,” said Ralph McNutt, the chief scientist for space science at Johns Hopkins University’s Applied Physics Laboratory.

Project NERVA fizzled in the post-Apollo era, due to shrinking space budgets as well as growing safety concerns about nuclear power. But now America’s space ambitions are on the rise again, and next-generation nuclear power concepts are raising confidence that the safety concerns can be adequately addressed.

“The advanced modular reactors are certainly adaptable to be used in earthbound applications, too,” said former U.S. Rep. Robert Walker, who now heads a space policy consulting firm called moonWalker Associates. “That’s where a lot of the work is being done right now.”

Energy Secretary Dan Brouillette said following through on the concept could yield big payoffs.

“Nuclear propulsion could potentially cut the time of space travel to Mars by as much as half, which increases mission flexibility — which can be a true game changer for a Mars mission,” he said. “We’d like to get to Mars and back on ‘one tank of gas.’ That’s our goal, and that’s what we’re working for.”

Paul Dabbar, DOE’s under secretary for science, added that “it’s not just about getting to where we’re going, but it’s also about what we want to do when we get there.”

That’s where the interest in surface-based nuclear power comes to the fore. After all, if billionaires Jeff Bezos and Elon Musk envision building whole cities on the moon and on Mars, the power’s got to come from somewhere.

Eric Stallmer, president of the Commercial Spaceflight Federation, said future space settlements will almost certainly be built as public-private partnerships — with federal agencies like NASA and DOE blazing the technological trails for commercial ventures to follow.

“NASA has seen this in spades, when they did the development of resupplying cargo and crew to the ISS [International Space Station],” he said. “The government estimates that it saved between 20 and 30 billion dollars, compared to the traditional methods.”

So what will those extraterrestrial power systems look like? Will the moon go all-nuclear? Probably not, said Ben Reinke, executive director of the Department of Energy’s Office of Strategic Planning and Programs. Off-Earth settlements are more likely to rely on a mix of solar and nuclear power — plus batteries to store surplus electricity, as well as stores of hydrogen and oxygen that could be produced from ice on the moon or Mars.

“What you’re really talking about is a very small microgrid that has the same types of challenges that we have here on Earth,” he said. “You need some amount of power that would be baseload power. … And then on top of that, you would probably have some types of variable power, and a storage and distribution system that works for the proper size of that case.”

It turns out that nuclear fission isn’t the only option for energy on the moon: Reinke said lightweight, highly efficient perovskite solar cells could come into play. And who knows? Decades from now, nuclear fusion may even be part of the mix, with ample supplies of helium-3 fuel available on the lunar surface.

All of those technologies are part of the Department of Energy’s portfolio — so maybe Secretary Brouillette has a point when he says the DOE in his agency’s acronym could just as well stand for “Department of Exploration.”

Full disclosure: I served as the moderator for today’s virtual roundtable presentation, titled “Department of Exploration: Because You Can’t Get to Space Without the U.S. Department of Energy.”

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Blue Origin breaks ground on Alabama factory

Blue Origin groundbreaking
United Launch Alliance CEO Tory Bruno and Blue Origin CEO Bob Smith are front and center for a groundbreaking ceremony at the future site of Blue Origin’s rocket engine factory in Huntsville, Ala. (City of Huntsville Photo via Twitter)

Civic leaders and space executives tossed shovels of dirt today to celebrate the groundbreaking for a $200 million rocket engine factory to be built in Alabama by Blue Origin, the space venture founded by Amazon billionaire Jeff Bezos.

“It’s a great day here in Rocket City, and it will be that way for years to come,” Blue Origin CEO Bob Smith declared during the ceremony at Cummings Research Park in Huntsville, Ala.

Smith told the assembled crowd, “Blue Origin is all in on Alabama.”

The 200,000-square-foot facility is to open in March 2020 and manufacture BE-4 rocket engines for Blue Origin’s orbital-class New Glenn rocket as well as for United Launch Alliance’s next-generation, semi-reusable Vulcan rocket. ULA’s rocket production facility is located nearby in Decatur, Ala.

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