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Boeing’s software missteps spark NASA review

Starliner landing
Boeing, NASA, and U.S. Army personnel put a protective cover over Boeing’s CST-100 Starliner spacecraft shortly after its Dec. 22 landing at White Sands Missile Range in New Mexico. (NASA Photo / Bill Ingalls)

An interim assessment of what went wrong during December’s first uncrewed flight of Boeing’s CST-100 Starliner space taxi has turned up so many breakdowns that NASA is ordering a comprehensive safety review of the company’s procedures.

NASA and Boeing provided a status report on the Starliner post-flight reviews today, after concerns were raised publicly this week during a meeting of the space agency’s Aerospace Safety Advisory Panel.

“We are 100% committed to transparency,” NASA Administrator Jim Bridenstine told reporters during a teleconference.

This week’s revelations add to concerns about engineering shortcomings in other lines of Boeing’s business — including commercial airplanes, where a software issue and lapses in training procedures led to two catastrophic crashes and the worldwide grounding of 737 MAX jets; and military airplanes, where Boeing is having to retrofit Air Force KC-46 tankers to fix a design flaw.

Douglas Loverro, NASA’s associate administrator for human exploration and operations, alluded to those shortcomings as he discussed the decision he made with Bridenstine’s support to order a wider safety review. “There were several factors that were in my mind when I asked the boss if we could do this,” he said. “And those were obviously press reports that we’ve seen from other parts of Boeing, as well as what seemed to be characterized as these software issues.”

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NASA and Boeing lay out Starliner schedule

Boeing Starliner on the road
Boeing’s CST-100 Starliner space capsule, which was christened Calypso after last month’s test flight, is wrapped in plastic for transport back to NASA’s Kennedy Space Center from White Sands Missile Range in New Mexico. (Boeing Photo)

NASA says it’s working with Boeing to set up an independent investigation team to review last month’s less-than-perfect maiden flight of Boeing’s CST-100 Starliner space taxi, and is considering whether another uncrewed test flight to the International Space Station will be required.

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Starliner makes flawless landing after flawed flight

Starliner landing
Boeing, NASA, and U.S. Army personnel put a protective cover over Boeing’s CST-100 Starliner spacecraft shortly after its landing at White Sands Missile Range in New Mexico. (NASA Photo / Bill Ingalls)

Boeing’s CST-100 Starliner space taxi made a flawless automated landing in New Mexico today, marking the end of an orbital test flight that was cut short due to a glitch with the craft’s timing system.

Because of the glitch, NASA and Boeing had to forgo Starliner’s planned trip to the International Space Station. But the uncrewed transport notched a first in space history nevertheless by becoming the first crew-capable U.S. space capsule to make its return from orbit on land.

The spacecraft also got its christening from NASA astronaut Sunita Williams, who is scheduled to fly on the craft after its refurbishment.

“A little homage to other explorers and the ships that they rode on,” Williams said during a NASA webcast. “I think we’re going to call her Calypso.”

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NASA, Boeing trace roots of Starliner’s bad timing

Starliner
An artist’s conception shows Boeing’s CST-100 Starliner space taxi in orbit. (Boeing Illustration)

NASA and Boeing say they’ve learned more about the timing glitch that kept Boeing’s uncrewed CST-100 Starliner space taxi from making its planned rendezvous with the International Space Station — and they’re getting “an enormous amount of data” in advance of Sunday’s planned touchdown.

Starliner was launched early Dec. 20 on what was supposed to be the last flight test before astronauts climbed on board. About a half-hour after launch, the mission went awry when a scheduled orbital insertion burn didn’t happen.

Ground controllers scrambled to get the autonomously controlled spacecraft into a stable orbit, but in the process, so much thruster fuel was used up that the boosting maneuvers for getting to the space station had to be canceled.

NASA and Boeing decided to pursue as many of the test objectives as they could without flying to the station, and made plans for Dec. 22’s early touchdown at White Sands Missile Range in New Mexico.

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Starliner space taxi falls short on first flight

Starliner launch
Boeing’s Starliner space taxi lifts off from Cape Canaveral Air Force Station in Florida atop a United Launch Alliance Atlas 5 rocket. (NASA Photo / Joel Kowsky)

Boeing’s Starliner space taxi blasted off for the first time today on an uncrewed mission to the International Space Station, but ran into a problem that precluded a space station rendezvous.

The anomaly is sure to complicate preparations for the crewed Starliner mission that’s supposed to follow up on the uncrewed test flight. But NASA Administrator Jim Bridenstine wouldn’t rule out the possibility that the crewed mission could go ahead as planned without first having to do another uncrewed test.

“I think it’s too early for us to make that assessment,” Bridenstine said at a post-launch news conference.

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All systems go for Starliner space taxi’s first flight

Starliner on pad
Perched atop its Atlas 5 rocket, Boeing’s CST-100 Starliner space taxi is being prepared for launch. (United Launch Alliance Photo)

After conducting a flight readiness review today, NASA gave its go-ahead for launching Boeing’s CST-100 Starliner space taxi on an uncrewed demonstration flight to the International Space Station on Dec. 20.

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NASA’s in the market for quick space taxi rides

Starliner and space station
An artist’s conception shows a Boeing Starliner space taxi approaching the International Space Station. (Boeing Illustration)

NASA already has committed billions of dollars to procuring regularly scheduled rides to and from the International Space Station from commercial space taxi operators — but now it says it’s interested in buying short-term trips as well.

The proposed arrangement, detailed on Nov. 26, is aimed at giving a boost to the commercialization of space operations in low Earth orbit, as well as to NASA’s drive to send astronauts to the moon by 2024. It also makes the line dividing government-funded and privately funded space efforts even fuzzier.

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Starliner space taxi meets up with its rocket

Starliner at launch complex
Boeing’s CST-100 Starliner space taxi is transported out to United Launch Alliance’s vertical integration facility in Florida, where an Atlas 5 rocket is waiting. (ULA Photo)

Boeing’s CST-100 Starliner space taxi was moved to its Florida launch complex and set atop its United Launch Alliance Atlas 5 rocket today in preparation for next month’s uncrewed test mission to the International Space Station.

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Report sharpens debate over spaceship costs

SpaceX Crew Dragon and Boeing Starliner
An artist’s conception shows Boeing’s Starliner capsule and SpaceX’s Crew Dragon craft. (NASA Graphic)

Boeing is in line to get paid substantially more per seat than SpaceX for astronaut trips to the International Space Station, in part because it negotiated an increase in what was meant to be a fixed-cost contract, NASA’s Office of the Inspector General says in a watchdog report.

The 53-page report, issued Nov. 14, estimates the per-seat cost for flights on Boeing’s CST-100 Starliner capsule at $90 million, which would be more than the $84 million or so that NASA has been paying the Russians for rides on their Soyuz spacecraft. In contrast, the price for a seat on a SpaceX Crew Dragon capsule was estimated at $55 million.

In response, SpaceX CEO Elon Musk tweeted that “this doesn’t seem right.” He said it was “not fair that Boeing gets so much more for the same thing.

Boeing, meanwhile, took issue with the way the figures were calculated. And while the officials in charge of NASA’s Commercial Crew Program generally accepted the report’s findings, they said Boeing’s increased payout was fairly negotiated.

The inspector general’s report fueled criticism over cost overruns and scheduling delays in the development of commercial space taxis for transporting astronauts to and from the space station. NASA has had to rely on the Russians for such rides since the retirement of the space shuttle fleet in 2011.

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Starliner parachute glitch traced to unsecured pin

Starliner pad abort test
Boeing’s CST-100 Starliner space taxi descends on the end of two parachutes during this week’s pad abort test. The Starliner’s heat shield can be seen falling away beneath the craft. (Boeing Photo)

For want of a pin, the use of a spaceship’s parachute was lost.

That may be a simplistic way to explain why one of the three parachutes on Boeing’s CST-100 Starliner space taxi failed to open. It does, however, serve as a cautionary tale about the one obvious glitch in the Nov. 4 pad abort test of the Starliner, a craft that’s due to start transporting NASA astronauts to and from the International Space Station next year.

Overall, the test was judged a success: The uncrewed Starliner fired the rocket engines on its launch abort system, slowed its descent with the aid of the two parachutes that did open, and deployed its airbags to make a perfectly acceptable landing at the U.S. Army’s White Sands Missile Range in New Mexico.

If there had been crew aboard, and if an emergency involving the Starliner’s Atlas 5 rocket were to come up on the Florida launch pad, the astronauts would have made a safe escape and landing — as a splashdown in the Atlantic rather than a touchdown in the desert.

“This was a robust test of what the vehicle could do if we had an issue on the pad. A huge test,” Kathy Lueders, program manager for NASA’s Commercial Crew Program, said today during a teleconference reviewing the pad abort test.

The glitch involving the third parachute wasn’t serious enough to force a delay for the Starliner’s first uncrewed test flight to the space station and back, set for launch no earlier than Dec. 17. Nevertheless, it was important for Boeing’s engineers to determine the root cause and take steps to avoid having the anomaly happen again.

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